"Blows cap off the reservoir", so you have a freshwater closed system? On the open side (raw water) when was the impeller last changes? Could be clogges exhaust manifolds and elbows, how old are they? On the freshwater side t-stat, engine circulating pump.
What out drive do you have? Alpha? Bravo 1, 2, or 3? This will tell us where the raw water pump is located.
I'd get a handheld IR thermal gun and take temps around the engine t-stat housing, manifolds, ... anything over 160 F is too hot. this can help you pinpoint the location and problem.
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1997 Silverton 362, 7.4 Crusaders
1997 2400 SCR, 5.7 Vortec / Bravo 2
Mike
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